Introducing the Biomass Pellet Crucible Furnace by Shammah Co., Ltd.
Eco-Friendly Operation: By using biomass pellets, the furnace significantly reduces carbon emissions compared to traditional fossil fuel-based systems. The renewable nature of the fuel aligns with global initiatives for greener industrial practices.
High Combustion Efficiency: The furnace’s advanced combustion system achieves up to 90% efficiency, maximizing heat output while minimizing fuel consumption. Biomass pellets are automatically fed into the burning chamber, where they combust to produce high-temperature gas. Combustible components like H2, CH4, and CO are fully burned in a high-temperature chamber with sufficient oxygen, releasing optimal heat energy to the crucible.
Uniform Heating: The furnace design ensures that high-temperature gas is distributed evenly across the crucible, heating both the bottom and upper parts for uniform melting and better thermal insulation. This feature enhances the quality of the melted metal and improves overall energy utilization.
User-Friendly Design: Shammah’s furnace is built with operator convenience in mind. It features an automatic pellet feeding system, a digital control panel for precise temperature regulation, and an aluminum leakage alarm device for enhanced safety. The furnace’s compact and modular design allows for easy integration into existing setups, and its high-alumina refractory brick lining ensures durability and excellent heat preservation.
Cost Savings: By using biomass pellets, which are often more affordable than gas, oil, or electricity, the furnace offers significant operational cost savings. For example, melting one ton of aluminum typically requires about 250 kg of wood pellets, making it a cost-effective solution for high-volume production.
Low Maintenance and Durability: The furnace is constructed with high-quality materials, including a steel plate and section steel shell, high-alumina refractory bricks, and aluminum silicate fiber cotton for insulation. These materials ensure durability, reduce the risk of burn-down, and simplify maintenance. Features like replaceable observation ports and easy ash cleaning further enhance operational efficiency.